Evaled™ AC evaporators: Efficient wastewater treatment using hot/cold water. Models F and R/S reduce costs, handle diverse wastewaters, and yield high-quality output.
Overview
Wastewater treatment using hot and/or cold water evaporators
The Evaled™ AC series evaporators offer an advanced, cost-effective solution for water and wastewater treatment across diverse industries such as chemical, automotive and food and beverage. From landfills to chemical processing, this technology addresses complex challenges by leveraging existing low-cost energy sources.
Featuring two models, F and R/S, with specialized heat transfer technologies, the AC series efficiently handles a wide range of wastewater types. Both models in the Evaled AC series are tailored to address specific industrial water treatment needs, ensuring optimal performance.
The AC F series is engineered with forced circulation technology, this model excels in minimizing fouling and scaling issues. It is the perfect choice for operations aiming to achieve high concentration levels, especially when waste thermal energy and cold water are abundant on site. By leveraging these existing resources, model F offers an efficient solution for complex wastewater treatment needs.
The AC R/S series is designed with natural circulation and equipped with a specialized heat exchanger featuring scraped heating surfaces. R/S shines in specific scenarios: It is particularly adept at reducing concentrate volume to a minimum, making it ideal for treating wastewater with high initial concentrations of dissolved or suspended substances. Additionally, R/S excels in processing pre-concentrated wastewater, offering a versatile solution for challenging treatment requirements.
Key benefits of the Evaled AC series
The Evaled AC series performs well in energy and resource optimization, featuring low electrical consumption (12-30 kilowatt hours per ton of distillate), waste heat utilization, and low operating temperatures (30-70°C / 86-158°F), 4-30 kilopascal (kPa). The system's operational flexibility allows for handling various wastewater types in both continuous and batch modes, with customizable capacity from 3,000 to 12,000 liters daily. It produces high-quality recyclable distillate and concentrated waste (more than 75% total solids), all managed through programmable logic controller (PLC-controlled) automated operation requiring minimal supervision. This versatile system is ideal for industries seeking to optimize their water treatment processes efficiently and sustainably, allowing them to achieve the zero liquid discharge (ZLD) configuration.
Discover how the Evaled AC series can be customized to meet your specific needs, aligning with both your operational requirements and sustainability goals.
Applications
Services
Product range and Resources
Case Studies
A major American food company needed to reduce salty wastewater disposal costs from new chip production lines in Poland while minimizing water impact. We installed two DAF Idraflot IFS 7 units and two AC F 40 evaporators with UNS S32750 superduplex stainless steel. Thanks to our solution, our client achieved 88% water reuse, eight times its usual waste concentration, reduced disposal costs, and improved environmental footprint through waste heat utilization.
A global mineral wool manufacturer sought to reduce energy use, water consumption, and disposal costs at their Polish facility. Thanks to the implementation of our AC F 20 evaporator it is now possible to achieve 92.5% water reuse, 13.3 times concentration factor, significantly reduced waste volume and water consumption.
A global printer manufacturer needed ZLD compliance for a new Mexican facility while reducing disposal costs. The installation of three RV F 60 and two AC R 6 evaporators allowed 98.8% wastewater reduction with an 85 times concentration factor, enabling ZLD and 98% disposal cost reduction.